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6-10 years of experience
Provide technical and engineering expertise to develop brakes division products, specifically: master cylinders, power brake boosters and reservoirs. Outline process specifications and developed functional and test requirements. Inspect new samples as well as rubber materials. Support manufacturing and approve vendors to facilitate product quality improvement. Build bills of material formats for product lines. Interface with product management, packaging, procurement and tech services. Conduct warranty analysis. Engage in customer relationship management.
- Instrumentally contributed to exceeding overall revenue objective of $12 million, by attaining actual revenue of $13.2 million YTD.
- Generated $5 million NPI annually at peak, and consistently achieved or exceeded annual new product introduction goals for the brakes program.
- Increased annual NPI revenue from $3-$4 million by issuing strategic decision to replace supplier relationship with buying OE and selling at higher margin.
- Captured $115K savings by directing parts consolidation for the F-150 master cylinder, by revising designs for parts whose only difference was bore size.
0-5 years of experience
Facilitated improvement in on-time delivery and overall product quality of 5 unique hardware cabinets comprising the Series II product line. Coordinated contract manufacturing activities of various hardware sub-assemblies to reduce product cost.
- Exceeded on-time delivery 98% of the time by mitigating manufacturing challenges.
- Increased outgoing quality level by 5% by ensuring proper training was provided to production associates.
- Achieved annual cost reductions of 15% to 30% by partnering with suppliers and local manufacturing facility.
0-5 years of experience
Provided engineering support for development and manufacturing of multiple product lines including 100Gb/s Transceiver/Receiver, 16-channel Fiber-To-The Home, Integrated Coherent Receiver, 4x10Gb/s Transmitter/Receiver; performed Pareto analysis to determine root cause of failures and implemented corrective actions to improve yield and margins; ensured currency of manufacturing process control documentation.
- Improved total process/test yield of 4x10Gb/s Transmitter product line from 70% to over 92% in 10 months
- Launched 100Gb/s Transmitter/Receiver product line through development phase and into production.
- Initiated and developed visual inspection criteria on Photonic Lightguide Chip product line resulting in a 15% yield improvement and coordinated this criteria with external manufacturing facility.
- Generated and maintained relevant manufacturing documentation.
- Analyzed customer returns for reliability related issues including performing or coordinating Failure Mode Analysis (FMA).
- Led various multidiscipline teams in resolving product design, material selection, customer scheduling and quality related issues.
0-5 years of experience
Manager of Plating and Laboratory, Machining, Finishing and Maintenance Departments. Provided leadership to a team of chemists, project managers, plating, machining, maintenance and automation personnel.
- Eliminated process variation in nickel and copper plating operations resulting in an 80% improvement in reliability of hot-drain process.
- Wrote new and improved production procedures; provided enhanced products through automation, and designed new products for customers.
- Implemented improvements plant-wide through customer-focused project management activities. Reduced cost of one project by $110,000 /yr.
- Contributed to development of ISO 9001, ISO 14001, and OHSAS 18001 programs.
- Provided metallurgical support for key steel industry customers including troubleshooting, component design, metallurgical analysis and testing, and project management.
- Established new instrumentation, methodology, quality procedures and training for Siemens affiliated facilities.
0-5 years of experience
Managed development of Service Provider home networking devices throughout product lifecycle. Collaborated with peer engineering organizations, cross-functional departments and third-party technology suppliers.
- Responsible for development of a major Telco IPTV wireless video bridge with revenue of $22M per year. Increased customer profitability by shortening installation time for whole-home video distribution.
- Generated project schedules and managed task execution of high profile service provider products. Fulfilled customer delivery commitments through field trials and production.
- Developed Intellectual Property to expand feature set. Provided a competitive advantage and met customer performance and device management needs.
- Supported worldwide FAE teams through product evaluations. Integral role in winning business and developing robust feature sets.
0-5 years of experience
Completed 5 green belt projects, earned Six Sigma Green Belt
- Managed simultaneous high priority market product specification projects and drove on-time delivery of prototype pumps and motors
- Lead engineer for motor and vane pump Product Growth Teams
- Performed failure analysis using DFSS tools, documented and presented results
- Supported cost out efforts for >$500K/year savings on motors
- Awarded 3 patents, submitted multiple disclosures (see IP section)
0-5 years of experience
Provided on-site product engineering support for production and quality of automotive drive train and steering systems.
- Successfully launched K2xx (GM truck) 9.5" axle program.
- Initiated and coordinated implementation of engineering design changes.
- Investigated and provided engineering support for product quality related issues.
- Developed, calculated and maintained cost saving (VA/VE) activities and systems.
0-5 years of experience
Responsible for product development, testing and validation of particle imaging instruments; researching and designing new product prototypes, writing technical procedures for manufacturing, testing and calibration of FlowCAM devices.
- Developed design and conducted testing of new products; proposed and implemented solutions for product and process improvements.
- Provided technical support in research project in prototype development of analytical instruments, electronic circuitry design, fluidics, optics, dynamic digital imaging and data analysis.
- Designed and completed testing new LED driver circuit design to be implemented across all instrument platforms.
- Completed CE compliance and certification of FlowCAM, a particle analyzer instrument, to improve and increase sales in European markets.
- Completed procedures, testing and validation of 21 CFR Part-11 Compliance for FlowCAM instruments as demanded by sales in pharmaceutical markets.
6-10 years of experience
Designed components for modular office systems utilizing Solid Edge CAD design software.
- Was Principal Engineer designing showroom furniture for the North American dealerships for a major European auto manufacturer.
- Was Principal Engineer on a complete redesign of one of the company's main modular office systems resulting in greatly decreased material and manufacturing costs and improved manufacturability.
- Generated all required documentation including part and assembly drawings, bills of material, and assembly instructions.
- Created, administered, and executed Engineering Change Notices.
0-5 years of experience
As a product engineer I was responsible for resolving global quality, design, regulatory and manufacturing problems through the use of mechanical and statistical analyses. Furthermore, as a technical project lead for product changes and new customer configurations I worked with customers to develop specifications and coordinate activities with a global cross-functional team to develop and validate the product to the customer requirements.
- Created 3D models and drawings of cast, sheet metal, and machined parts with the use of Pro Engineer / Creo software.
- Performed statistical capability analysis, FMEA and mechanical analyses (static, dynamic and bolted joint) to evaluate risks associated with a manufacturing defect and provided recommendations to senior management.
- Consulted as a global subject matter expert on DFMEA to identify potential product failure modes and recommend actions to mitigate risk during product design & launch.
- Performed measurement system analysis and design of experiments to identify sources of data variation.
- Developed design practices and test methods to establish standardization of validation processes.
- Utilized Six Sigma tools to develop a global process to reduce lead time for UL material compliance by 85%.
6-10 years of experience
Managed front and back end life-cycle activities for 3GSM global product launches with ODM vendors.
- Achieved product FCC grant by directing software implementation of a new power amp cutback scheme that ensured compliance to Specific Absorption Rate (SAR) limit.
- Prevented a serious user dissatisfier by discovering a battery metering issue and managing the software team to a solution.
- Ensured timely completion of SAR lab safety reports by learning / mastering new Qualcomm tools to 'phase' submission units to maximum power.
- Achieved ISO9000 PASS for our group serving as key contact.
- Ensured on-time product launches by creating regulatory and regional type approval documentation.
- Improved product quality post-launch by managing cross-functional team efforts for 'Top 3 Dissatisfiers'.
6-10 years of experience
Researched and review existing technologies based upon sales and manufacturing needs. Coordinate with suppliers/vendors and internal engineering resources to obtain prototype parts and equipment; define functional, dimensional, and visual requirements for components. Evaluate and demonstrate manufacturing feasibility and technical justification for design approach; conduct design validation using SolidWorks.
- Worked closely with inside sales and overseas manufactures to assist in quoting custom products and verify form, fit and function. Accounting for 10% of company sales.
- Developed layouts, drawings and assemblies for internal and external needs.
- Created new engineering file management system, ensuring ISO 9001 standards.
- Implemenented new manufacturing process to product line resulting in saving of 8%.
- Tracked and improved product defect rate.
0-5 years of experience
- Developed a laser-welded pin terminal that produced high current flow at a low insertion force.
- Optimized wire crimp design through visual sectioning and tensile testing.
- Reduced terminal stresses and insertion force approximately 15% by design changes, prototyping and testing of the female terminal.
- Analyzed post-test terminals using a scanning electron microscope to check for plating wear and contamination at the electrical contact face.
- Interfaced with program managers, account managers, production engineers, and tooling engineers to keep the project on track and within budget.
0-5 years of experience
Managed new product introduction and cross-product issues throughout the product life cycle.
- Partnered with Test, Development and Process Engineers during start-up and production release to drive debug activities and reliability qualification.
- Created and maintained documents for product realization, including process workflows, manufacturing instruction documents, wafer maps, and customer requirements documents. Performed administrative duties in MES to maintain and troubleshoot process flows.
- Created, conducted, & analyzed Design of Experiments (DOE) for development and production activities.
- Provided product-level support to resolve customer issues.
- Actively contribute to engineering efficiency improvements throughout the organization in areas such as quality systems, training, safety.
0-5 years of experience
Analyzed and introduced over 250 new products to the product line
- Provided engineering support to sales and customer assistance for over 3000 products
- Authorized supplier changes that provided over $2.5 million in cost savings
- Made multiple improvements to product approval processes to reduce process time
- Trained multiple global locations on purchased product approval processes
- Assisted Supplier Quality Engineers in finding root causes of quality issues
- Certified Six Sigma Green Belt
0-5 years of experience
Performed thermal evaluation including infrared scanning of prototypes and pilot lots.
- Set-up and calibrated RF test stations to test pulse, CW, pallets and amplifier modules.
- Created DC programs to evaluate performance of bipolar, mosfet, and GaN devices for engineering and production, and recorded changes.
- Documented changes on DC and RF testing conditions on existing and new products.
- Built DC test fixtures, repaired and re-tuned RF test fixtures for production and engineering.
- Measured "S" parameters on all RF test stations periodically.
0-5 years of experience
Provided technical leadership and program management to the field supports team of Minilab Phoenix Photo Printer Program.
- Managed two groups of field support team members across Europe and Asia countries.
- Created documents such as Product’s Advisory, Product Manual, Service Manual, and Service Bulletin to fix issues in the field.
- Coordinated work with various departments to support teams across the regions to improve quality metrics.
- Performed data mining and analyzing to provide detail analysis using JMP query data from the field to produce quality’s trend. Produce monthly Quality Report and chair quality review by region to guide field servicing budget.
- Provided regular updates to higher management on product performance.
0-5 years of experience
Designed unique solutions to meet customer needs. Optimized material use, performance, and life-cycle testing. Effectively resolved manufacturing issues.
- Improved product margin 30%, pioneering use of specialized material, Martinsite M130, in stamped fastening process as part of headlamp retainer product line.
- Launched proprietary metal finishing, Dacromet 320 LV, for the painting line.
- Implemented CAD exchange with Ford, GM, and Chrysler.
- Distinguished self as problem-solver and effective in working with union members.
0-5 years of experience
- Successfully qualified 6 materials changes
- Successfully launched 3 new products into manufacturing
- Participated in 1 process improvement project
- Member of engineering team that designed and transferred 3 processes between sites
- Provided critical support to manufacturing for troubleshooting and eliminating problems
- Participated in the transition from MAPICS to SAP
0-5 years of experience
- Managed product performance qualification, certification, and compliance with regulatory and industry standards (ANSI, ASTM, CSA, UL, NSF, IAPMO, ICC, etc.) for more than $2 billion private brand and direct import products in the lumber, building materials, millwork, flooring, storage, and furniture categories.
- Coordinated product requirements and test methods with suppliers, foreign sourcing offices and service providers
- Managed cross-functional stage-gate product development activities for innovative products.
- Developed test methods, coordinated benchmark testing and recommended product requirement levels in support of private brand strategies
- Conducted intellectual property searches and coordinated with legal to avoid patent infringement during 4 product redesign activities that achieved average cost savings of >27% or $8M.
- Evaluated product design changes proposed in engineering change notices (ECNs) and determined appropriate levels of testing.
0-5 years of experience
Responsible for product capability, component specifications and quality documentation of copper laminated family of superconducting wire products.
- Defined, documented and implemented an improved test methodology for through-thickness
- Led small team to develop SeaTitanTM wire splice prototype and characterization procedure and transferred process to manufacturing group.
- Defined specification and verification test protocol for copper-plated stainless steel
- As member of Material Review Board, reviewed over 1000 Material Review Reports related to incoming and in process materials and final product.
0-5 years of experience
Designed the various new products of stepper motor with encoder to be assembled in the US
- Led the core groups (Production, Marketing, and Material Control Department) of the new product release projects
- Completed Technical Reports conducting various tests such as thermal shock, vibration, drop impact, dimensional checks, and etc.
- Created bill of material, work instruction, quality plan and specification drawings.
- Analyzed return goods to identify the problems through RMA (Return Merchandise Authorization) process
0-5 years of experience
Provided sustaining support for Real Time Clock, Delay Line, and NVRAM products.
- Evaluated and provided response to yield issues affecting existing products in manufacturing operations.
- Supported product qualifications. Applied ESD and latch-up stresses and evaluated test results.
- Provided test support during evaluation of RMA parts. Assisted with some FA procedures including wet bench de-cap, emission microscopy, X-ray, and microprobe.
- Characterized new devices for introduction and release to production.
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