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Manufacturing Engineer Resume Samples
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0-5 years of experience
Led international team of Japanese/American technicians and engineers to develop, implement, and automate notching cell that increased productivity by 400%
- Led cost-down team to improve manufacturing methods of outsourced parts resulting in reoccurring savings of over $65,000 annually
- Managed retrofitting outdated equipment to convert all high-speed stamping machines from gear-driven to servo-controlled in order to decrease machine setup times by 70% and improve part quality
- Developed engineered safety controls to improve high-speed stamping production capacity by 40%
- Developed layout and production flow for shaft sawing process resulting in 65% reduction in material handling resources
0-5 years of experience
Designed, programmed, and built custom machines and equipment for day-to-day tasks including: a mobile part counter, automatic part etching machine, and Overall Equipment Effectiveness (OEE) system
- Increased weekly throughput resulting in an estimated $2.5 million annually earned/saved by eliminating waste, promoting automation, and reducing cycle time
- Assisted in the negotiations and purchasing of new supplies, repair and troubleshooting of machines, and designed solutions for day-to-day operations
- Implemented the use of 3D printing technology for use in daily operations resulting in a significant decrease of downtime
- Partnered with Maintenance and Safety to create a more lean footprint for facility operations by implementing an efficiency training program and redefining the facility layout
- Acted as Project Manager and interim Facility Manager during multi-facility consolidation project directly responsible for 14 individuals
0-5 years of experience
Supported electric submersible pump product line through safety initiatives and process improvements that resulted in over $100k in cost savings in one year.
- Designed and implemented multiple tooling changes and revisions for use in winding stators
- Completed Engineer Development Training as well as SolidWorks FEA training
- Took part in safety initiatives including: stop work, lock out tag out, hands off, and commitment to zero injuries
- Collaborated with other engineers on CAPEX projects which resulted in a more efficient work flow that was lean and which minimized waste
0-5 years of experience
Led a team of inmates through a correctional industrial program to facilitate changes in production and data gathering
- Compiled metrics to evaluate double hole/scrap production
- Generated weekly and daily reports on production numbers and cost of non-quality
- Evaluated metrics to find root cause of double hole/scrap, analysis used to implement solutions
- Measured effectiveness of solutions on double hole/scrap production and cost
- Reduced scrap production from 20% to 8% utilizing new production method
- Cost savings of 27% over a 5 month period
- Designed and developed a prototype for reducing human error in the remanufacturing process, reduced human error, in some cases, by 10-15%
6-10 years of experience
Conceived and developed an algorithm to quantify and identify overproduction scenarios prior to roll-out beyond the customer's demand. Produced an overall cost avoidance of $1.3M.
- Devised and initialized complementing algorithm capable of identifying the lowest cost supply chain to meet unique customer demands and lead time. Improved quality and lead time while reducing logistics costs, and assuring expedient delivery with time specifications.
- Implemented new coating system to improve corrosion resistance beyond competitive market.
- Performed over 1,000 process improvement and routing updates.
- Revamped company quality standard to match customers' expectations, process capabilities, and lowest cost manufacturing.
0-5 years of experience
Airplane Interior Protection plan
- Resolved technical problems affecting interior monuments such as: galleys, closets, lavatories across all 777 airplane programs on performance, cost, and schedule/delivery.
- Developed a systematic approach to mitigate interior damage and improved process controls to support a 16% production rate with less tags being recorded during inspection, transportation and installation.
- Launched a workshop to reduce the interior damage commodities of $1.8 million expenditures spent on rework, repair and scraped items yearly.
- Put in place a standardized protective measure for interior monuments on all 777 airplane programs.
- Resulted in 60% reduction of workmanship and unnecessary items during installation and contributed to the creation of best practices for improved operational process and enhanced overall customer satisfaction.
0-5 years of experience
Led the implementation of Mach 1 systems, Teamcenter VPP and SAP for facility and was key to its success
- Oversaw the data management of Teamcenter and SAP and trained Manufacturing Engineer (ME) team members on the use of both systems
- Created and managed assembly and manufacturing Bills of Material (BOM) and process plans for Lower Powertrain Products facility
- Team Lead during a Six Sigma Lean tool Rapid Improvement Workshop (RIW) and implemented process plan structures to enable system based level scheduling
- Effectively managed 3 contract ME resources, while ensuring cost effectiveness
0-5 years of experience
Manufacturing Engineer project manager in fast-paced environment coordinating actions for various support departments. Project coordinator for 150K labor hours with budget value in excess of $50M containing 2500 work packages. Maintain Work Breakdown Structure (WBS) budgets and resource activities. Analyzed project work in progress, material availability and potential production risk to ensure resources and services support critical path methodology and milestones.
- Standardized aerospace modifications processes for Department of Defense contract.
- Created improved procedures conducting root cause analysis and corrective action implementation for production processes.
- Estimated, established, and monitored budget requirements for statement of work (SOW).
- Utilized SAP, desktop applications, engineering drawings, and technical specifications.
- Prioritized, prepared, and controlled production schedules, planning documents and Bill of Material (BOM) for Department of Defense aerospace modification contracts.
- Managed project change request, Time Compliance Technical Orders (TCTO), Earned Value Management System (EVMS) and Integrated Management System (IMS).
0-5 years of experience
- Reduced Low Cost Container Load Lift Strap production process cycle time by 50%
- Facilitated inclusion of $500K BAE Retention product line into current plant layout
- Processed business case analysis for new $100K retractable rollerball pen project
- Contributed launching preventative maintenance program in support of ISO 9001 and AS9100
- Researched customization of a $250K bag filling system for visually impaired operators
- Prepared material and labor quotes for potential new business opportunities
- Created & managed matrix for packaging artwork changes
0-5 years of experience
Developed and executed process validation and test protocols for two new products launch for 510K submissions
- Qualified two new products and processes
- Lead and facilitated builds for initial prototypes, product verification testing and production
- Performed extensive DOE using Minitab to establish specifications and Gage R&R using Minitab for measurement variability.
- Qualified the processes and equipment.
- Redesigned and qualified the device packaging system for different products and conducted Design of Experiments (DOE) to establish optimum equipment setting. Updated all the documents and BOM for the new packaging material.
0-5 years of experience
Supervised ESS equipment selection for introduction of a new electronic assembly line
- Facilitated production and testing transfer of Vacuum Generator line for A320 and A380 products
- Designed and improved test equipment for various products, insuring better quality and control
- Reviewed and improved mechanical design & manufacturability on new motor controllers
- Created factory layout for motor controller production and testing lines.
- Managed correlation and calibration of an automated aerodynamic test rig
