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0-5 years of experience
Design and CFD Analysis of a regenerator for a Turbo Shaft Helicopter Engine
- Thermal analysis were done on the exhaust of a Turbo Shaft Engine, to confirm that considerable amount of heat energy is present.
- Designed the Regenerator to recover the heat and pre-heat the compressor, taking into consideration the weight and space limitation.
- CFD analyses were performed, and Results were compared to other regenerators.
- It was observed that the thermal efficiency can be improved by 5% and specific fuel consumption can be reduced by 20%
0-5 years of experience
Developed full vehicle CFD models for front end engine cooling and external aerodynamic simulations
- Developed correlation for external aerodynamic simulation results with experimental data
- Performed full vehicle external aerodynamic simulations to optimize design of various components
- Collaborated with Honda Research in Japan to develop methodology for full vehicle thermal modeling
- Participated in engine cooling, heat resistance and external aerodynamic testing of development vehicles
- Assisted in training of contingent engineers and student interns in using simulation tools and software
0-5 years of experience
Efficiently conducted detailed analyses of multiphase flow and heat transfer in reciprocating engine development
environments, premixers, and separators
- Effectively designed experimental test rigs and mechanical components for model validation and calibration
- Successfully optimized parameters of conceptual and detailed designs using ANSYS DX
- Performed mass and energy balance calculations, created numerical performance maps and efficiency maps
- Performed CFD study of bulk water in reciprocating compressor; Characterized possibility of hydraulic lock
- Modeled flow of in-cylinder bulk liquid, and its flow through valves, and transient liquid flow through orifices
- Developed custom tools and GUI's for design of experiment and testing
- Reduced development time and saved millions using an innovative test matrix design
0-5 years of experience
Developed and implemented design modification to Emhart Glasses suite of foreharths by performing full fluid/thermal analysis using conjugate heat transfer (CHT) and radiation with Fluent software.
- Verified simplification of burner for radiation model.
- Established operating ranges of metering spouts for Emhart Glasses series of feeders.
- Developed presentations for marketing of Emhart Glasses forehearth and distributor systems.
- Established design modification of direct cooling air flow nozzle of the 340 forehearths to reduce burner entrainment resulting in improved glass conditioning.
- Determined thermal effects of zone to zone cross-over flow of cooling air which resulted in lowering of partition.
0-5 years of experience
Performed CFD analysis of air flow dynamics to evaluate flow pattern and reduce pressure drop of the liquid desiccant air conditioning units components (coils, fan housings &, media bed shape) for a range of unit capacities (500-20,000 CFM).
- Conducted CFD analysis for understanding the hydrodynamics and heat transfer through different components of the air conditioning units to optimize the size of heat exchangers and media beds.
- Performed numerical simulation of heat/mass transport and distribution of aqueous two-phase flow inside the sumps of the units to reduce the energy loss using ANSYS Fluent.
- Lead design engineers and test engineers to launch of new generation 22,500 CFM liquid desiccant air conditioning unit.
- Assessed test results, developed correlations with experimental data and suggested corrective actions as required to optimize air flow pattern, heat/mass transfer.
- Analyzed and negotiated design to increase the HVAC performance and reduce the cost. (Cost reduction ranged from 7% to 35% based on unit capacity).
- Developed and maintained HVAC Bill of Materials (BOM) including component requirements and prepared CTS (component technical specification).
- Daily collaboration with refrigeration, manufacturing and control Engineers as well as other key areas of the organization to creatively and jointly develop the overall optimal solutions.
- Recognized the source of carry-over liquid desiccant after the media beds. The proposed modified manifold led to 40% cost reduction and 200% reduction in carry over and the proposed design was patented (SYSTEM AND METHOD FOR THE TRANSFER, DISTRIBUTION, AND RETENTION OF A FLUID IN A HEAT AND MASS EXCHANGER (pending)).
0-5 years of experience
- Designed, simulated and prototyped an Evaporative Cooling System.
- Created 3D mesh using SolidWorks + PointWise. Simulated the behavior of microstructures in terms of pressure drop and cooling efficiency using Fluent. Developed UDF (User Defined Function) program to simulate evaporation.
- Optimized the [company name]ometry to keep pressure drop under 1 inAq and cooling efficiency over 85%
- Responsible for communicating between sponsor, team members and faculty advisors.
6-10 years of experience
Created impeller models from CAD to CFD, and developed an extensive CFD database for various impellers.
- Performed CFD simulation of fluid flow and heat transfer associated with mechanical
- Provided CFD supports for optimization of mixing design, and delivered technical reports to the design engineers and external customers.
- Conducted CFD research on bioreactors, and published technical articles.
6-10 years of experience
- Created impeller models from CAD to CFD, and developed an extensive CFD database for various impellers.
- Performed CFD simulation of mixing by mechanical impellers, gas spargers and pumps.
- Provided CFD supports for optimization of mixing design, and delivered technical reports to the design engineers and external customers.
- Conducted CFD research on bioreactors, and published technical articles.
0-5 years of experience
Managed & executed CFD projects from start to end
- Prepared estimation for projects, project plan and project deliverables
- Managed team of two engineers to deliver high quality results in efficient manner
- Modeled problems involving combustion, radiation & heat transfer, multiphase flows, noise & acoustics, fluid structure interaction using CFD
- CFD in Automotive: Cabin Ventilation, Defogging, Deicing, solar load, acoustics
- CFD in Turbo machines: Noise reduction in axial fans, centrifugal pumps, hydro turbines, fan design tool (Published CFD aided noise reduction paper at NAFEMS conference)
- CFD in Power Generation: Modeled combustion of coal & gaseous fuels for burners, methane & hydrogen combustion in HRSG, sulfur recovery unit, electrostatic precipitator, flue gas flow analysis, dry sorbent optimization, activated carbon injection
0-5 years of experience
Collecting all the relevant data required for a thorough analysis of the customer Data Center.
- Investigating and addressing the thermal issues through CFD analysis.
- Recommending air cooling solutions to maintain the Data Center under the ASHRAE standards.
- Providing energy savings by optimal utilization of the existing system.
- Tools used for CFD analysis are 6Sigma, TileFlow, Flotherm.
0-5 years of experience
- Provided troubleshooting support to glass furnaces and bushings under time sensitive conditions through root cause analysis by CFD.
- Developed concept to design models of forehearths and provided analysis support for decision making wrt feasibility.
- Reduced analysis and decision making time of simulation sequences by automating CFD procedures.
0-5 years of experience
- Conducted CFD modeling and simulation for a variety of chemical processes involving
- Provided technical support and simulation services for both internal and external
- Identified potential operation issues and worked out solutions in system retrofitting and new equipment design through CFD modeling
0-5 years of experience
- Contracted for FMC Technologies.
- Built multi-phase flow analysis software from scratch, with a Fortran CFD backend and Java GUI front-end.
- Validated the program using classic benchmark cases and various published pipe flow experimental data.
- Documented physics models, numerical schemes, and code logic/structures.
- Prepared User Manual and Tutorials instructing users how to operate the program.
0-5 years of experience
Perform for Pratt & Whitney (P&W) customers, augmentor (afterburner) analysis by means of Computational Fluid Dynamics (CFD) techniques.
- Lead\Own the augmentor Vibration/Acoustic (AC3D) analysis method and responsible to train employees for that process.
- Use ACE methodologies to reduce process time, standardize, improve quality and reduce waste in standard process. As a result of the practice of this culture, was able to submit a Productivity Improvement (PI) for the AC3D process for a reduction of 84% of the total process cost and resulting to the company acquiring additional business in the same area.
- Member for 1 year of the department in Relentless Root Cause Analysis (RRCA) team, focusing on analyzing setbacks and opportunities for process improvements.
- Manage project schedule, budget and reports for single and multiple projects simultaneously.
- Lead\Coach a small team of Engineers in the AC3D implementation procedure. Foster cross training between coworkers.
- Present CFD and AC3D analysis, results and conclusions to a team of experienced P&W engineers.
- Documentation of CFD reports to summarize project objectives, approach, findings and conclusions.
- Maintain direct contact with customers to understand customer needs, prioritize work and establish plans for future work.
0-5 years of experience
- Hired for start-up company; Participated in management functions like proposal writing and developing marketing material
- Notable work included geometry cleanup, constructing fluid model, hexahedral and tetrahedral mesh generation
- Conducted steady and unsteady simulations of flow and heat transfer with technical report writing
- Conducted FLUENT & GAMBIT hands-on sessions as a part of training and mentoring program
- Completed several projects involving filters, shell-tube heat exchangers, baffled mixing tank with ro-tating impellers and cooling of automobile tail lamp and server rack
0-5 years of experience
Efficiently Reducing Thermal Stratification at Small and Medium-Scale Industrial Facilities
- Generate 3D CFD models using ANSYS Fluent to determine temperature profile on production floor
- Evaluate optimal ventilation level and air circulation (thermal management)
- Analyze number, orientation, runtime of fans, and select most appropriate fans
0-5 years of experience
Working as CFD Mechanical Engineer to carry out 1D simulation.
- Standardized methodology to carry out 1D simulation for Intakes and Exhaust systems.
- Working on Intakes and Exhausts systems to meet flow bench target values.
- Working on 1D simulation for two engine configurations to correlate to test data.
- Preparation of technical presentations and reports for internal and external customers.
- Inter-departmental discussions and meetings.
0-5 years of experience
Study evaluated alternatives to optimize sediment trapping of the chamber thorough several geometrical alterations to the baseline configuration.
- Conducted Validation and Verification of the ANSYS Fluent v14.5.7. Study consisted on verification of simulation results against literature available experimental and theoretical results.
- Conducted CFD analysis of a Cooling Intake Tunnel to evaluate the hydrodynamics around screen deflectors at the tunnel-cooling intake pipe interface to minimize debris entrance to the cooling pumps.
- Conducted CFD Analysis of Hydraulic structures such as disinfection tanks, floatable control structures.
0-5 years of experience
Worked directly with [company name] to improve aerodynamic efficiency on high performance projects including NASCAR.
- Optimized radiator duct flows to improve cooling
- External flow work on front fascia, splitter, and spoiler
- Improved simulation techniques to correlate CFD data with wind tunnel data
0-5 years of experience
Worked directly with [company name] to improve aerodynamic efficiency on high performance projects including NASCAR.
- Optimized radiator duct flows to improve cooling
- External flow work on front fascia, splitter, and spoiler
- Improved simulation techniques to correlate CFD data with wind tunnel data
0-5 years of experience
- Developed advanced numerical skills by performing the CFD analysis of the fluid flow around turbine blades
- Successfully worked independently, as well as part of a team, to meet the goals established by the management
- Proposed effective design solutions through integrated analysis of turbine blade simulation results
- Established efficient organizational skills by developing appropriate documentations on the turbine blade
- Worked with cross functional engineering teams to plan and perform the FEA analysis on the turbine blade
0-5 years of experience
- Task leader for computational design and analysis of a human blood oxygenator; contributed detailed computational model of gas transport through device, serving as primary link between performance goals and device design/operation; defined performance goals based on current clinical practice and pathophysiology of patient population; defined early-iteration design-optimization scheme and a method for benchmarking oxygenator against competitors; responsible for statistical design and analysis of experiments for model validation, materials/process characterization, and device testing.
- Analyzed fluid mechanics of blood-dialysate mixing for design of a hemodialysis cartridge, using multi-phase CFD, and accounting for shear-enhanced blood-cell migration; performed CFD analysis of blood flow in commercial venous catheters, linking computed velocity field to blood health and coagulation.
- Defined performance requirements for components of a brain-slice culture system, based on vascular anatomy and metabolic needs.
- Conducted CFD-based analysis of hormone pharmacokinetics in an assembly of interacting tissue culture systems (“organs-on-a-chip”).
- Tasked with selecting biomarker of traumatic brain injury for targeting by magnetic nanospheres; devised experimental program to validate targeting mechanism.
- Analyzed oxygen transport in tumor microbiopsy for design of a microfluidic chemotherapy assay; performed pharmacokinetic analysis of chemotherapy drugs in context of microfluidic tissue culture.
0-5 years of experience
Rapid development of high end CFD App and solver software with a small team of eight members
- Developed design layout, meshing, geometry, pre-processing tool set.
- Developed treatment of special boundary conditions (symmetry, slip-wall, periodic).
- Working on intelligent stopping criterion for steady state and transient solver.
- Developed solver and front-end code to perform multi-physics simulations (fluid structure interaction (FSI) and conjugate heat transfer (CHT) problems).
- Developed interactive user experience software for CFD simulation setup.
- Deployed several unit tests of delivered software to ensure quality
- Demonstrated encouraging results from complex flow problems
- Communicated weekly progress with immediate team members as well as outside core group to exchange ideas
0-5 years of experience
Rapid development of high end CFD App and solver software with a small team of eight members
- Developed design layout, meshing, geometry, pre-processing tool set.
- Developed treatment of special boundary conditions (symmetry, slip-wall, periodic).
- Working on intelligent stopping criterion for steady state solver.
- Developed several post-processing tools.
- Enabled software to perform multi-physics simulations (fluid structure interaction (FSI) and conjugate heat transfer (CHT) problems).
- Enriched user experience by incorporating context sensitive user interface and cross feature validation
- Designed unit testing of delivered software to ensure quality
- Demonstrated encouraging results from complex flow problems
- Communicated weekly progress with immediate team members as well as outside core group to exchange ideas
0-5 years of experience
- Perform complete vehicle thermal flow analysis (includes prepping like 3D-meshing, case setup, analysis and post processing) to Daimler (Mercedes-Benz) for their various future automobile models.
- Develop java macros for more efficient work flow and accurate analysis.
- Modify and imprint CAD data to make it useful for required CFD analysis.
- Provide testing for the latest developments of Custom Tools and R&D departments.
- Collaborate with the design team for a better product development based on CFD results.
- Prepare technical reports and provide post-project technical customer support.
0-5 years of experience
Thermal and fluid analysis of consumer products and plant services.
- Performed analytical calculations to obtain a proper understanding of the problem.
- Geometry development based on the CAD data provided by the client.
- Mesh generation for the model.
- Physics set up and post processing in FLUENT.
- Creating report and providing recommendation for improvement of the product.
0-5 years of experience
Underhood analysis work; focused on Tier 4 design upgrade
- HVAC analysis for Cab design
- Heat Transfer analysis work including thermal radiation
- Developing Methodology for deicing/defogging problems
- Supporting current and new product development for multiple platforms
- Experience with high performance cluster
- In-charge of the Virtual Reality Center at the Lancaster facility, responsible for virtual modeling and Digital Mock Up needs for the site
