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Reliability Engineer Resume Samples
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0-5 years of experience
Managed preventive and predictive maintenance programs and directed root cause failure analysis to correct repetitive failure mechanisms of equipment at a phosphate mining operation with four draglines, a mill, and two chemical plants.
- Installed new style bearings on a mill conveyor which reduced failures by over 85%. Produced a return on investment of over fifty 50 the initial installation cost in nine months, resulting in over […] in total return!
- Designed and installed filters and screen control systems on hydraulic and seal water systems supplying the mill. Significantly improved the reliability of 70 pumps, reduced downtime, and improved mill production capability.
- Improved phosphate product recovery at the mill by design improvements to a mudball hydroslicer, reducing phosphate rock losses by over $7,000 per operating day.
- Drafted the Lubrication Best Practices adopted by the PotashCorp Reliability Council for the entire corporation.
- Managed a seal improvement program resulting in capital improvement projects on over 13 high priority pumps.
0-5 years of experience
Led the maintenance team in maintenance best practices and managed reliability programs. Implemented equipment upgrades via the MOC (Management of Change) process. Acted as a liaison between Maintenance and Operations to schedule work for major plants shutdown activities and large capital projects. Managed the design, procurement, and construction of capital projects in accordance with OSHA and PSM requirements. Performed troubleshooting and root cause analysis on equipment and piping failures. Participated in safety reviews and Process Hazard Analysis (PHA). Contributed ideas to lean manufacturing and process improvement events.
- Optimized Preventive Maintenance Program by analyzing equipment work order history
- Updated PM scopes and frequencies, combined PM's and eliminated 700 hours of non-value added work
- Freed up time for craftsmen to work on plant reliability improvements
- Successfully completed $500K Emergency Tank Repair Capital Project on time, within budget and with zero injuries
- Coordinated efforts in converting chiller refrigerant to be compliant with new regulations
- Drove equipment reliability by managing vibration analysis program, precision maintenance program for pumps, steam trap program and chlorine piping inspection program
0-5 years of experience
Lead Reliability Engineer in the analysis, understanding, and decision making for the performance, and reliability for the next generation 13 inch macbook pro retina.
- Developed product DOEs for prototype and final design stages improving the reliability of the product for the system and component levels.
- Managed and worked with overseas partners to implement reliability testing, failure analysis, lab set up, and production improvements.
- Worked with cross functional engineering team to implement and improve design and manufacturing process for the notebook.
- Designed new reliability tests to test new technologies integrated into Apple products.
- Conducted reliability testing including Mechanical Stress Tests, Shock/Drop/Vibration Testing, Environmental Testing
- Reduced component failure rate by 75% during prototype builds.
0-5 years of experience
Lead a group of 8 people on assuring reliability of the entire Server components of Platform analytics
- Achieved 100% feature coverage across 22 environments, including both Windows 32 and 64 bit, Linux, AIX, Solaris, and HP.
- Provide mission critical Customer support to a world wide customer base, established retrospect analysis and increased corner/boundary case coverage, resulted in 99% reliability for cases studied.
- Capacity planning, test automation, production monitoring, benchmark and certification
0-5 years of experience
Provided reliability assurance on Red Eye Subsea Water Cut Meter based on API RP 17N, Subsea production system reliability and technical risk management as well as BP Subsea RE requirements GP 78-03 with GN 78-031 thus securing a major contract award from BP on Shah Deniz 2 project.
- Performed Design of Experiments (DOE) studies on metal mesh / wire wrap sand screens and carbon Nano-tube dispersion process with optimized design solutions using Reliasoft DOE++.
- Performed reliability predictions and conducted Failure Mode & Effect Analysis (FMEA) on drilling, completion/simulation, production and artificial lift systems deployed in extreme harsh environments.
- Defined & implemented reliability tasks for Tier 1 designs in stage gate process for drilling systems.
- Recommended design & test methods for attaining specified product operational life requirements.
- Performed Root Cause Analysis (RCA) w/corrective action to reduce the likelihood of future failures.
- Ensured new product development, manufacturing and field operations meet the highest level of reliability feasible with low overall life-cycle cost thus eliminating failures and delivering optimized production along with exceptional availability based on Design For Reliability (DFR) processes/tools.
0-5 years of experience
Responsible for executing reliability test plans and the successful completion of all reliability tests required by the industry standards TM-21, LM-79, LM-80, for LED-based light bulbs. Implementation and understanding of Lumen, CRT, CRI, and color spectrum for warm, cool, and neutral light for with LED based light bulbs product.
- Executed Reliability and Product Qualification Test Program and Test Strategy for all LED based light bulbs product.
- Managed all reliability testing required in outside test labs, for EVT and DVT phases.
- Supported design/ manufacturing engineering, in developing reliability tests to qualify new parts.
- Performed failure analysis on all failed bulbs as well as individual drivers, and corrective actions, in addition managed a data base for all failures and the root cause.
- Analyzed data and provided graphs to monitor the trend and the behavior of the bulbs/ drivers during reliability testing using excel, and Minitab.
- Attended seminar/ workshop for life prediction using weibull++/Alta.
- Managed all safety and chemicals.
0-5 years of experience
[company name] (a division of ITT Corporation - NYSE: ITT) is a global diversified manufacturing company with 2008 revenues of $11.7 billion. [company name] produces various mine countermeasure devices for domestic and international customers.
- Supported various programs by using reliability, maintainability and availability prediction planning tools to include the calculation Reliability Maintainability Availability and Safety (RAMS), Mean Time To Failure (MTTF), Mean Time Between Failures (MTBF) and Mean Time To Repair (MTTR), supply chain, data analysis and product safety analysis of electronic and mechanical assemblies
- Created training materials and conducts instruction for reliability and safety related topics
- Managed the Quality assurance department, supplier quality and customer related interaction.
- System safety engineering, including MIL-STD-882, FTA and FMECA
- Management of 4 quality technicians and realized over $300K in revenue growth
0-5 years of experience
- Developed and maintained asset criticalities, equipment care strategies and maintenance policies for all equipment of Mansfield's #3 paper machine and recycle plant
- Performed root cause failure analysis on reliability incidents to identify and correct physical, human and latent root causes for chronic reliability issues
- Supported manufacturing work system (MWS) teams by analyzing work notifications to ensure the right jobs were worked on at the right time
- Assisted in planning of work orders for machine outages and daily work scheduling to achieve reliability targets of reduced downtime with increased machine availability
- Developed capital project requests to eliminate chronic failures on equipment
6-10 years of experience
Responsible for steam turbine and generator NPI DFR, Gas Turbine, Wind and Combine Cycle Power Plant system reliability improvement. Worked with field service groups and used field data to resolve technical issues in the field, using FMEA and RCA.
- Provided nuclear power plant control system retrofit reliability analysis and Fault Tree. Responsible for Dominion Millstone (US), Shinkori (South Korea) and Gentilly (Canada) control system reliability improvement.
- Evaluated generator, steam Turbine, GE turbine controllers (MK V/VI), control devices and modules reliability.
- Reviewed GE fleet performance each quarter and performed deep dive for long term reliability improvement.
- Performed MPC 3/MSG-3 Gas turbine / power plant analysis and direct maintenance cost analysis.
- Provided engineering support for GE Oil & Gas NPI Projects, Executed Safety Analysis using Reno.
0-5 years of experience
Provided Reliability tasks on various aircraft sensors for commercial and military
customers.
- Addressed Reliability issues on various projects.
- Developed a variety of Reliability Predictions using many different Reliability standards.
- Developed a FMECA for a piece of equipment, to be installed on 737s, 767s, and 777s.
- Developed a variety of FMECAs using a variety of standards.
- Provided Fault Tree Analysis for commercial aircraft Stall Protection Computers
- Researched the Quality levels of over 25 Industrial Grade ICs, for use in military applications.
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