Process Control Engineer Resume Samples

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Process Control Engineers design and maintain quality assurance on control systems in manufacturing plants that produce polymers, steel, aluminum, glass fiber, or petroleum products. Example resumes for this position showcase skills like operating and maintaining equipment in conjunction with repairs, providing assistance in operating functions as necessary to maintain continuous operations throughout the plant, providing account management on various systems by request, and administering an effective preventative maintenance program to minimize equipment failure. For this position, a bachelor's degree in engineering or a relevant field is the minimum educational requirement to list on a resume.

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1

Senior Process Control Engineer

Provided technical support, trained operators, wrote SOPs for ISO 9000 compliance. Implemented standard work instructions, utilized SPC and root-cause analysis tools.

  • Achieved 50% product measurement reduction with statistical sampling methods
  • Reduced product start-up scrap resulting in 1% savings per Ribbon manufactured
  • Implemented a nondestructive measurement technique that eliminated a costly non-value added testing method resulting in a 3% yield increase
  • Increased inking line speed by 50% with a $1000 investment eliminating the need to order more equipment ~ $150K in cost avoidance to increase capacity
Candidate Info
5
years in
workforce
10
months
at this job
BS
Mechanical Engineering Technology
MBA
Operations And Finance
2

Process Control Engineer

Supervised forty union electricians. Directed long-term engineering and planning activities.

  • Managed systems planning, designed metering, substation maintenance and provided technical consultation for plant processes.
  • Coordinated the installation of new PLC systems designed software; performed testing, implementation and maintenance activities for major aspects of projects assigned.
  • Managed the upgrade of controlling equipment installation and start-up, this $600,000 project increased reliability by 85%.
  • Designed, developed, constructed and installed voltage monitoring equipment for six substations well under budget.
  • Produced OSHA compliant work plans complete with OSHA prescribed standards and specifications for all areas in violation.
  • Established Standard Operating Procedures; produced Severstal's first set of company-wide procedures for instruments or none-standard equipment associated with the ISO 1400 standards.
Candidate Info
9
years in
workforce
3
years
at this job
AAS
Electronics Engineering Technology
AAS
Associate of Applied Science
BA
Management
3

Quality& Process Control Engineer - Manufacturing Plant

Responsible for department production quality, MRP & ERP, process control and coordinating production flow thru national and international divisions. Delegate responsibilities for improvements in product quality and production process control

  • Implemented product quality awareness thru VSOP's, for continuous improvement and improved product quality.
  • Identify, analyze and resolve technical process and operational issues.
  • Designed MRP compatible database system to monitor process control and product quality defects. Generate various reports to define quality metrics and identify procedures/processes requiring improvement (LEAN).
  • Developed Production system to influence on time product delivery and improved customer metrics by 30%
  • Initiated Time studies to improve inefficient processes and gained ~17% improvements in production capacity.
Candidate Info
3
years in
workforce
3
years
at this job
BE
Mechanical Engineering
4

Process Control Engineer

Maintained process planning and SPC projects.

  • Developed a quality plan that contributed 9% improvement in the end of line audit scores and 2 % improvement in yield by incorporating quality work elements into the assembly work instructions.
  • Reduced potential service calls by 25 % by improving the braze process and potential leaks.
  • Developed training plan, which addressed temporary labor performance issues and enabled the department to meet quality and production requirements during peak production periods.
  • Identified supplier problems and was active in the problem solving process which assisted the suppliers in maintaining specifications.
  • Set up SPC for Critical to Quality parts in fabrication area.
Candidate Info
5
years in
workforce
2
years
at this job
BS
Technical Management
5

Process Control Engineer

Reduced process alarms by 65%.

  • Improved regulatory loop performance by 40%.
  • Tracked and reported process control metrics and identified and implemented improvements.
  • Troubleshoot and repair process control equipment programs and hardware.
  • Improved process operations cost and reliability through improving existing PLC and DCS programs and through implementing new PLC and DCS programs.
  • Managed process control systems planning, purchases, installation, commissioning and start-up on capital and expense projects.
  • Trained process operators and electrical and instrumentation technicians on both regulatory and supervisory controls.
Candidate Info
37
years in
workforce
19
years
at this job
6

Senior Process Control Engineer

Installed new equipment, analyzed and developed solutions to reduce breakdowns in existing equipment, including PLC programming to ensure maximum operation of hot strip rolling mill.

  • Interfaced with production and manufacturers' engineers on various small to large new installation and upgrade projects
  • Selected to travel to Japan to conduct acceptance testing; installed, tested, and ensured interface
  • Led a team (identified project requirements and criteria to create and manage program schedules) in the analysis of QC in each area which resulted in the reduction of out of tolerance work 50%+.
  • Successfully completed hot strip mill automation upgrade project from manual to automated controls with Toshiba DCS equipment
  • Maintained and modified SCADA based Intellution HMI system
  • Alpha/VMS, Toshiba PLCs, GE DMC, GE PLCs, Rockwell-AB PLCs; Intellution and Rockwell HMI Controls; network communication, web applications, and more
Candidate Info
20
years in
workforce
9
years
at this job
BS
Electrical And Computer Engineering
MS
Electrical Engineering
7

Project/process Control Engineer

Developed and implemented process improvements to reduce costs to the amount of over $4 Million.

  • Coordinated with the Human Resources department, and served as the recruiter for new campus engineering recruits.
  • Managed the $250 Million upgrade for Logic controls on various Sheeters which lead to a 65% Return on Investment.
  • Served on the Mill re-design team which helped increase overall mill efficiency by over 20% and saved the company over $2 Million.
  • Assisted with project planning sessions to determine final scope, task lists, risk and mitigation strategies, communication plan, etc.
  • Assisted with the development of alternative systems to meet company set goals and requirements.
  • Supervised and assisted with numerous mill and capital projects ranging in budgets from $50 thousand to $1 Million.
  • Collected and analyzed measurements generated from the Quality Control and Web Inspection Systems for paper quality assurance.
  • Assumed the fill-in supervisor role for operators and contractors during the absence of lead managers.
Candidate Info
1
year in
workforce
1
year
at this job
BS
Electrical Engineering
MA
Business Administration
8

Process Control Engineer

Maintained two Honeywell Measurex Quality Control Systems, and two ABB Camera Systems. Maintained two ABB Quality Control Systems.

  • Maintained Fisher Provox DCS. Tuned and optimized loops.
  • Worked with E/I to maintain and optimize Foxboro and Yokogawa controllers.
  • Helped convert these positions from a supplier role to internal owner role
  • Substantially reduced cost of service while improving service.
  • Significantly improved availability and accuracy of systems.
  • Maintain IT equipment (PC's, switches, and printers).
Candidate Info
25
years in
workforce
7
years
at this job
9

Process Control Engineer New Product Implementation

  • Designed Kaizen for quality events reduced paint defects by 30%
  • Assigned as Quality Assurance Engineer to largest customer and reduced PPM by 40%
  • Engaged production employees by involving them on monthly visits to customer
  • Achieved a Certified Welding Inspector certification
  • Trained new hires
Candidate Info
25
years in
workforce
10
years
at this job
AS
Associate of Science
BS
Science Business Management
10

Project Engineer II / Senior & Junior Process Control Engineer

Designed, coordinated and installed capital projects with budgets ranging from $20K to $200K to support site manufacturing and R&D operations. Managed and supervised the daily activities of hourly employees in batching and applying process coating slurries and solutions.

  • Project Manager / Team Leader for new capital and process improvement projects including; I-P clarifier, UF and RO process waste water treatment system upgrade with pre-filter system, acid fume exhaust system, laboratory dust collection system.
  • Evaluated a high speed batching mixer manufactured and used in JM South Africa.
  • Served on a team responsible for commissioning and start-up of a new auto catalyst plant in Belgium.
  • Identified costly problem with disposal of spent precious metal solutions and created a corrective action plan that saved over $100K annually.
Candidate Info
5
years in
workforce
5
years
at this job
BS
Chemical Engineering

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